Contracting Division

 

Building, PEB, Design
& Load Codes

 

CIVIL WORKS:

BANZ Trading & Contracting (BTC) provides professional client-focused construction solutions, general contracting, construction management, design-build, and pre-construction planning services for projects. Our commitment to outstanding job completion, exceptional customer service and superior safety performance has made us a partner of choice in the construction industry.

The project management planning process begins with identification of the user requirement, project constraints, resource needs, and establishment of realistic objectives to meet the strategic goals.  We have the experienced construction teams and techniques to help you meet your goals.  We understand that project delays mean lost revenue for our clients.  We expertly manage the unique requirements associated with highly sophisticated systems and processes during construction, so clients can focus on operationalizing their new or upgraded facility.  We understand the unique challenges of completing complex construction activities at operating plants and new sites – and have the expertise to overcome them.

STRUCTURAL STEEL WORKS (PEB & HOT ROLLED):

We provide professional services in supply, design, engineering, quality assurance and project management of pre-engineered buildings.  We provide solutions for Pre-engineered Steel Structure Buildings used for factories, ware-houses, workshops, exhibition centres, showrooms, aircraft hangars, shopping malls, sport halls, labour camps, super markets, cold stores, office buildings, multi-storied buildings, car parking sheds and any other special steel structure buildings.

Design and detailing work is carried out by a highly skilled engineering team having rich experience & expertise exclusively in metal buildings.  We use fully optimized technology, maintaining the highest level of quality.

DESIGN / LOAD CODES:

AISC, AISI and MBMA are used. Construction time is reduced by ⅓ due to Pre-engineered fabrication and ease of assembly. Members are tapered built-up plate sections with larger depths in the area of highest stress. Superior quality due to shop fabrications with stringent quality control practices and excellent surface finish applications at plant. PEBs are designed with future expansion in mind. Easy to re-locate and dismantle as all connections are nutbolted.

ADVANTAGES OF PRE-ENGINEERED BUILDINGS:

  • Low cost.

  • Aesthetic & modern appearance.

  • Water tight roofs.

  • Low cost maintenance.

  • Ease of future expansion.

SUPPLIERS:

  • Roofings Middle East FZE, Sharjah.

  • Panels – ( Various Suppliers).

PRODUCTS :

  • Pre – Engineered Building.

  • Truss/Hot rolled sections.

  • Sandwich panels ( Rockwool/PIR/PU core).

  • Single skin Panels ( Aluminum/GI/Aluzinc).

  • Seam Roof System.

  • Freezer room panels & Doors.

 

Doors & Loading System

 

Banz Trading & Contracting W.L.L. (BTC) is one of the premier providers of specialized doors to the industrial, commercial and residential sectors in the Kingdom of Bahrain.  We also supply security and other special doors to meet the growing demand in the Kingdom.  In addition to being a distributor of some leading door manufacturers, we provide installation and annual maintenance services including a dedicated 24/7 emergency standby team for call out. We are presenting Al-Kuhaimi Metal Industries Ltd. K.S.A. and Bristol Fire Engineering (UAE).  The major products are as follows:

Hollow Metal Doors (Fire rated & non-fire rated)
The doors are designed to meet the international requirement for extra heavy duty to maximum duty flush doors and severe traffic openings used for exterior or interior applications.

EDD Approved Substation Doors
BTC is one of the approved suppliers of EDD substation doors.

Blast resistant Doors
Wide range of blast resistant doors and frames products, swinging or sliding construction included ,& pre-engineered third-party certified blast resistant doors in the range of 0.5 to 25 PSI. 

Bullet proof Doors
Doors are designed to withstand one or several rounds of bullets depending on the thickness of the glass and the weapon being fired at it.  We can offer a complete range of bullet resistant doors as per the international standards.

Security and Detention Doors
These doors are designed & manufactured according to HMMA-863 (98&04) and ASTM F1450-05.  This series covers the whole line of doors specially designed for detention centres and prisons.

Double Swing Doors & Bi-Folding Doors
The doors are available in automatic or non-automatic, fire rated or non-fire rated.  They are useful for convention centers, theatres, hotels and other building that requires effective protections.

Stainless Steel Doors, Embossed steel Doors, Acoustic Doors
SS series doors are made from 304 or 316 SS material to meet harsh environmental exposures.  Acoustic doors are used in premier live performance venues where noise and sound control are of primary concern.

Rolling Shutter (Fire rated/Non fire rated &Insulated)
Designed to meet industrial, commercial, residential and security applications, the shutters are custom engineered and built to provide smooth performance, security, long-life and low maintenance.

Fast Action Doors (Rapid action doors)
Characterised by higher speed, increased durability and reliability, the doors save on energy cost by sealing door openings more quickly.

Sectional Doors
Doors are used for inside and outside openings to cut the loss of heated or cooled air and to provide effective barrier against insects and dust.

Dock Levellers and Dock Shelters
A perfect solution for every aspect of the modern loading dock.  Whether your dock requires mechanical or hydraulic dock levellers or dock shelters, you can be sure of our combination of dock equipment that is available.

The major products are as follows:
• Dock Levellers and Dock Shelters
• Dock bumpers
• Dock houses
• Protection systems

Gate barriers
We provide a wide range of barriers that are designed to control or prevent traffic entering limited access areas. 

Hardware
All kind of Hardware for the steel doors.

Certification
Supplied products have been consistently certified by UL /BS Standard.

Power Solutions

 

Power quality analysis

Identify the origin and source of the disturbance or conditions that leads to poor power quality, like dips and swells, spikes, surges, momentary outages, sags etc. These result in malfunctioning, premature failure and sudden shut-down of computers and other electrical equipment. we offer solutions to remediate this. 

Harmonic analysis and calculations 

Harmonics or distorted steady state electrical current waveforms, are caused by single phase non-linear loads in office buildings and three phase non-linear loads in factories and plants. The harmonic analysis involves the use of predictive computer software to identify potential problems and resolve mitigation solution.

PF analysis

Power factors below 1.0 require a utility to generate more than the minimum volt-amperes necessary to supply the real power (watts). This increases generation and transmission costs.

For example, if the load power factor were as low as 0.7, the apparent power would be 1.4 times the real power used by the load. Line current in the circuit would also be 1.4 times the current required at 1.0 power factor, so the losses in the circuit would be doubled (since they are proportional to the square of the current).  

Alternatively all components of the system such as generators, conductors, transformers, & switchgear would be increased in size (and cost) to carry the extra current.  Utilities typically charge additional costs to commercial customers who have a power factor below 0.9.

A power factor study is carried out to observe the loading pattern and the conditions of poor average power factor maintained in the plant and to suggest remedial measures to maintain a healthy average power factor. 

PRODUCTS

Automatic power factor control panels  

They are made up of a combination of capacitor steps connected in parallel in order to improve the PF of an electrical system. The switching on and off of each step is done by a power factor controller, which is a part of the panel.

Active and passive harmonic filters
There are two main types of harmonic filters used for VFDs – passive and active.

Passive filters typically filter a single drive; meaning a separate filter is required for each VFD in a multiple VFD system.  Passive filters are usually most effective when running close to it’s rated capacity. Therefore, they need to be sized carefully to suit the load. Active filters monitor the current for a complete installation and inject currents to mitigate harmonics as required – so that a single active filter can be used for filtering of many VFDs of varying sizes.

PQ meters
Installed in any 11KV systems to measure flickers, harmonics, voltage, power, reactive power, energy, current etc. It is connected to a software for the collection and analysis of data.  

Energy meters 
These are used for power monitoring and energy management for all types of electrical networks (small and large consumers).

ENERSHIELD AIR BARRIER

The Enershield air barrier creates a “virtual door” by recirculating ambient air and directing it across an opening in a laminar airflow, to create up to a 90% seal. This bespoke “invisible” door seals the opening and provides an effective “environmental separation” and stops the transfer of temperature, humidity, dust, odours and insects. With just a draught of air creating the barrier, vehicles and pedestrians can pass without obstruction.

  • Canadian design bespoke to fit the clients requirements, built to perform in the toughest climates, hot or cold.

  • Build quality & performance guarantees are industry leading.

  • Powder coated steel frame construction and sheet metal jacket provide a rigid, corrosion resistant unit to withstand
    even the harshest environments.

  • in areas where doors are opening & closing frequently or always open due to high volume of traffic or to present a
    welcoming approach to customers then your heating costs will be a major and increasing expense.

  • The virtual seal provided by an Enershield air-barrier will subsequently reduce demand on your heating and
    air-conditioning systems reducing servicing costs and increasing the life expectancy.

  • Keeps the outside air out and the inside air in, maintaining the warmth of your heating in winter & the air-conditioning
    coolness in the summer.

  • A typical 5kw air curtain operating 8 hours/day, 5 days/week will consume 94% energy per annum more than an
    Enershield in the same conditions. With reduced energy consumption, typical installations provide a payback of
    less than 2 years.

  • Atmospheric separation: airborne problems like dust, insects, smoke, traffic fumes and odours are all prevented
    from passing through the Enershield.

OIL & ENERGY SOLUTIONS

  • Oil & Energy Project Logistics

  • Engineering & Fabrication

  • Consultancy ServicesMechanical, Electrical & Welding Services

  • Material Procurement & Expediting Services

 

Shelving

 

Banz Trading & Contracting W.L.L. (BTC) shelving division offers specialized solutions in the field of storage systems (large or small, customized or standard).  We are known for our association with the world class brand SSI Schaefer which coupled with our experience, makes us the undisputed leading shelving and racking service provider in Bahrain. After a careful and detailed examination of the customer ‘s requirements, we analysis, design and propose the system using long life quality steel (with a high degree of safety to shear forces) as per the International Safety Standards. With cost effectiveness, a high quality of the structural system and excellent execution, we deliver the required storage systems.

PRODUCTS:

Mobile Racking System

SSI SCHAEFER’s mobile racks are the ideal solution for storing large or heavy goods.  Capable of supporting heavy loads, they are also an exceptionally compact storage solution.  Every SSI SCHAEFER mobile racking system is equipped with a modern control system.  The modular concept enables you to create the perfect system for your individual wants and needs. By reorganizing the rack aisles into areas for logistics and other functions, mobile racks create new space and efficiently optimize your storage capabilities.

Logimat System

SSI SCHAEFER’s LOGIMAT® storage lifts provide you with a storage and picking solution in one system.  The state-of-the-art storage lift utilizes the goods-to-person principle and sets standards in performance and ergonomic operating comfort.  The storage lift can be compared with an over-sized drawer cabinet, with front and rear rows of trays.  A lift is located between the two rows, which pulls out the trays and transports them to the correct position of the operating opening.

Cantilever Racking System

When it comes to storing long or bulky goods, cantilever racking systems are the right solution.  The bandwidth ranges from light plastic proiles, steel tubes, proiles wooden panels and even heavy coils.  Adjustable
cantilevers allow easy adaptation to different storage heights and load requirements. SSI SCHAEFER offers diverse accessories depending on the goods being stored.

Mezzanine Platforms System

Easily double your warehouse space with modular mezzanine systems from SSI SCHAEFER. The available surface area in the warehouse is optimally utilized by integrating an additional level.  Our comprehensive
line of panel elements and module types, allows a variety of layout options.  Our wide range of standard options for the modular mezzanine systems meets just about every requirement regarding dimensions and load
capability.  These systems can be designed in any conceivable layout and are therefore easily customizable to your site.

Warehouse Management Solutions (WAMAS)

With WAMAS GO!, your current stock and delivery orders are always under control.  System-based storage, retrieval processes and permanent inventory, ensure constant stock reliability.  Automated allocation and
control of picking ensures timely outbound deliveries and higher quality.  The WAMAS GO! Control centre allows you to have an overview of the progress at all times and lets you intervene, if necessary.

Pallet Dynamic Flow Racks

Pallet storage using the FIFO principle is an effective solution if you store goods with an expiry date or have to monitor batches and product series.  The first pallets stored are also the first ones to be removed (FIFO).  The pallet dynamic flow racks also play an import- ant role as buffer warehouses for incoming goods and shipping.  

The storage is usually accessed using front loaders and reach trucks along with manual pallet trucks for the lowest level.  Dynamic flow racks work via gravity alone and do not require any electrical components.  Supply and removal are clearly separated, improving the operation. In addition, our pallet dynamic flow racks can also be easily integrated into an automated material flow, making them a suitable option for fully automated warehouses.